Why Choose Maintex as Your 24mm Small Gear Stepper Motor Supplier ?

1.Custom design drawings can be provided within 3 days
2.200+ patent
3.2-year warranty (70-person R&D team,offering remote support)
4.Support OEM/ODM
5.Provide certificates and test reports, such as ISO9001, IATF 16949, CE, ROHS, REACH and so on.
6.Collaborated with fortunne 500 companies 
7. MOQ:100PCS (Custom samples upon request)
8. 24-hour on-line service

Advantages of PMSM Stepper Motor

 Precise positioning, powerful torque smooth operation, low noise, long service life

1. Exceptional Cost-Effectiveness
2. These geared stepper motors represent an optimal balance between performance and price. Their simple design, utilizing a permanent magnet rotor and standardized components, allows for mass production at a low cost. This makes them the ideal solution for budget-conscious projects and high-volume applications without sacrificing reliable performance.
3. Compact & Integrated: Combined motor-gearbox design saves space and simplifies assembly.
4. High-Temp Resistant: Stable performance in demanding environments with heat buildup.
5. Long-Lasting: Robust construction ensures extended service life and reliability.
6. Corrosion-Resistant: Protective treatments allow reliable operation in harsh conditions.
7. Anti-Interference: Inherently immune to noise as a digital, open-loop actuator.
8. Low Noise: Smooth planetary gearing ensures quiet operation. 

24BYJ48 PMSM Stepper Motor: High-Precision Control and Integrated Design

The 24BYJ48 stepper motor adopts a collaborative design architecture of "high-resolution motor + precision reduction gears," achieving precise angular control from input to output. With a native step angle of 5.625°, it utilizes a precision 1:64 reduction gear system to achieve a precise angular displacement of 0.0879° at the output shaft, offering the following core advantages:

1. Transformation from Coarse to Fine Adjustment
   Through gear reduction, the original 5.625° step angle is converted into a 0.0879° "micro-step" output, enabling the motor to perform fine positioning. This makes it suitable for high-precision applications such as optical adjustments and micro-movements in robotic joints.
2. Balanced Torque Enhancement and Motion Stability
   While improving angular resolution, the reduction mechanism significantly increases output torque according to the transmission ratio (64:1). This enhances the motor's ability to handle loads with greater resistance to deviation and ensures reliable, jitter-free positioning.
3. Enhanced System Control Resolution
   The output shaft requires 4,096 pulses per full revolution (360° / 0.0879°). The high resolution effectively suppresses common stepper motor issues such as vibration and noise, resulting in smoother motion and higher repeatability in positioning, while avoiding missed steps and overshooting.
4. Compact Design and Cost-Effective Integrated Solution
   This design eliminates the need for complex external transmission mechanisms or expensive high-resolution motors. Precision motion control is achieved through an integrated gearbox, making it particularly suitable for applications with space and cost constraints, such as gimbals, automated instruments, and small robots.

Why does the 24BYJ48 stepper motor use pure copper wire windings?

The use of pure copper windings is key to ensuring motor performance and reliability. Its main advantages can be summarized in the following four points:

1. Higher Efficiency, Greater Energy Savings
   Pure copper has low electrical resistance, generating less heat during operation and converting more electrical energy into driving force, resulting in higher efficiency.
2. Stronger Torque, Enhanced Power
   Low resistance allows for higher instantaneous current, generating a stronger magnetic field, thereby delivering greater torque during startup and low-speed operation.
3. Longer Lifespan, Improved Durability
   Pure copper offers excellent thermal conductivity and low heat generation, enabling rapid heat dissipation and effectively preventing motor burnout due to overheating, significantly extending service life.
4. Stable Performance, Greater Reliability
   Copper material has superior mechanical strength compared to aluminum. Under prolonged high-temperature and high-vibration conditions, pure copper windings are less prone to deformation or breakage. Additionally, the soldering between copper and lead wires is more robust and reliable, effectively preventing motor failure caused by weak solder joints or broken wires. This ensures stable performance throughout the motor's entire lifecycle.

Custom Small PMSM Stepper Motor Solutions

To meet your specific stepper motor requirements, we offer in-depth customization services, providing precise adaptation for your unique applications. Our customization scope includes, but is not limited to, the following areas:

1. Voltage Range: Flexible voltage options ranging from 3V to 24V make this motor suitable for projects with diverse power needs.
2. Phase Options: Available in 2-phase and 4-phase configurations, allowing selection based on the control system requirements.
3. Resistance: Customizable from 5Ω to 300Ω, enabling performance adjustments based on specific application needs.
4. Speed Variations: Adjustable from 1rpm to 70rpm, making it ideal for both high-precision and faster applications.
5. Torque Range: Configurable torque between 100gf.cm to 1500gf.cm, suitable for projects with varying force requirements.
6. Reduction Ratio: Various reduction ratios, including 1/16, 1/25, 1/32, 1/36, 1/64, and 1/96, provide a balance of speed and torque as needed.
7. Connector Types: 4-pin and 5-pin connectors in multiple sizes (1.25mm, 1.5mm, 2.0mm, 2.5mm), fitting diverse wiring setups.
8. Wire Length: Customizable wire lengths from 40mm to 1000mm for easy installation in different environments.
9. Step Angle Choices: Step angles of 5.625° or 11.25° are available for precision tuning
10. At Maintex, we offer a range of customization options for the 24BYJ48 Stepper Motor, [Click here to learn more about customization options] like wiring and connectors, installation holes, gears, and logo printing. For projects needing stepper motor wholesale solutions, these features allow us to tailor the stepping motor 24byj48a to meet your project’s specific requirements. For more details, visit our customization page.