MAINTEX Product Catalog

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Frameless torque motor 104LW02

MAINTEX specializes in high-performance frameless torque motors for precision applications, including Industrial Robots, Surgical Robotics, and Exoskeletons. Custom engineering options cover all specifications.

Product description

79w 28v high torque frameless motor for Robot Arm Joints

Maintex's frameless torque motors are widely used in China for quadruped robots (such as Unitree's robotic dogs), bipedal robots, smart agricultural machinery, e-bikes, and exoskeleton wearable devices.

 

why choose Maintex's frameless torque motor ?

Advantages of Maintex' factory :
1.Custom design drawings can be provided within 3 days
2.200+ patent
3.2-year warranty (70-person R&D team,offering remote support)
4.Support OEM/ODM
5.Provide certificates and test reports, such as ISO9001, IATF 16949, CE, ROHS, REACH and so on.
6.Collaborated with fortunne 500 companies 
7. MOQ:100PCS (Custom samples upon request)
8. 24-hour on-line service

BLDC Frameless torque motors - slim profile, massive twisting force

Product feature:
1. High torque
2. Smooth operation
3. high efficiency
4. High precision
5. lightweight
6. excellent heat dissipation performance

 

Thanks to their high copper-fill factor and innovative stator-rotor design, these frameless motors offer superior torque density, exceptionally low losses and highly dynamic performance, while also affording excellent heat dissipation. They may be used as direct drives with reduced motor speed and can be delivered with custom-matching, hollow-shaft safety brakes and absolute encoders.

Frameless servo motors from Maintex are ideal for designers exploring the boundaries of performance in robotics, medical, aerospace, optics and other technically challenging applications.

Frameless BLDC motor, precise control at every degree

2.5 Nm direct drive frameless motor for smooth and stable operation
motor design & optimization
1. High-Precision Magnetic Circuit Design
Skewed slots or fractional-slot windings to minimize cogging torque and reduce torque ripple.
2. Premium Magnetic Materials
High-performance NdFeB permanent magnets and high-permeability silicon steel laminations for enhanced magnetic field uniformity.
3. Low-Harmonic Winding
Optimized winding distribution (e.g., sinusoidal windings) to suppress current harmonics and eliminate torque fluctuations.

520g Ultra-Lightweight direct drive frameless motor 

Advantages:
1. Unmatched Power Density

  • 2.5 Nm+ torque in 520g (3.46Nm/kg torque-to-weight ratio), outperforming conventional servos by 40-60%
  • 5x lower rotor inertia vs. traditional motors → 300% faster acceleration (e.g., achieves 0-3000rpm in <10ms for surgical robots)

2. Mechanical Integration Redefined

  • True direct-drive integration: Eliminates housings/couplings, reducing system volume by 30-50%
  • Modular customization: Pre-optimized pairing with harmonic drives (e.g., <50mm ultra-flat joints for cobots)

Product Parameters of Frameless motor

Model

Rated Voltage

Rated speed

Rated Current

104LW02

28(V)

300(rpm)

7(A)

Rated Torque

Peak Current

Rated Power

OD(mm)

2.5(N·m)

14(A)

79(W)

104

Peak Torque

Height(mm)

EMF constant

OperatingTemperature

5(N·m)

27

22.9(Vrms/krpm)

-40~+60°C

All motors can be customized in torque/ voltage/ size etc. Pls contact us for more details and requirements

Model 38LW03 60LW01 76LW02 85LW02 104LW02 127LW01 172LW03 172LW04
Rated Voltage (V) 48 48 48 48 28 48 12 12
Rated speed (rpm) 10300 4000 3900 1500 300 2400 30 30
Rated Torque (N ·m) 0.102 0.27 0.63 1.7 2.5 3.2 6.5 4.5
Rated Power (W) 110 114 258 267 79 800 20.5 14
Rated Current (A) 2.8 2.7 5.6 11 7 19.5 7 8.2
Peak Current (A) 8.8 13 36 42 14 39 13.8 11
 Peak Torque (N ·m) 0.32 1.37 2.86 5.1 5 6.4 11.6 6
EMF constant (Vrms/krpm) 2.3 7.2 7.56 11.2 22.9 12.4 62 34.2
wire resistance (Ω) 1.2 0.75 0.28 0.28 0.67 0.09 0.41 0.41
Wire Inductance (mH) 0.48 0.39 0.25 0.27 0.96 0.18 1.01 0.83
Pole Pairs (p) 7 10 10 14 10 10 13 13
Operating Temperature Range -20~+40℃ -20~+40℃ -20~+40℃ -20~+40℃ -20~+40℃ -20~+40℃ -20~+40℃ -20~+40℃
Storage Temperatur -10~+35℃ -10~+35℃ -10~+35℃ -10~+35℃ -10~+35℃ -10~+35℃ -10~+35℃ -10~+35℃
Insulation Class F F F F F F F F
phase 3 3 3 3 3 3 3 3
Induction method PM PM PM PM PM PM PM PM
weight(g) 75 212 400 505 800 1164 2750 1500
OD (mm) 38 60 76 85 104 127 172 172
Height (mm) 14.5 22.6 28.8 30 27 36 82 64

MAINTEX also provides custom options. Design drafts will be ready in 3 days for your approval.

Customization of Size and Structure Customized functions and options Coil and magnet configuration
Performance parameter customization Material and
processselection
Customization of leads and connectors

 

FAQ:

Q1: How to choose a motor to match my machine?

A: Please offer us the key parameters of the motor such as physical size (diameter, length, etc), torque, voltage, power consumption, etc. Feel free to reach out to us, we are very glad to help you if you are confused in selection.

Q2: Could you provide customized service?

A: Yes, we can. All parameters can be customized according to your actual demands, for detailed information please contact us or leave a message.

Q3: Can I order samples first?

A: We stock many of our standard models. If you would like to test samples first, we are glad to send you some. Of course we do not stock specialized motors. If you have special needs, please let us know.

Q4: Are you trading company or manufacturer?

A: we are a manufacturer which is located in Shenzhen China. We have our own industrial park——Maintex Science & Technology Park covering an area of 53000+ square meters.

Q5: How long is your delivery time?

A: Generally about 5-10 days if the goods are in stock. Or it is 30 days if the goods are not in stock. It depends on the order quantity.

Q6: Do you provide samples?

A: Yes, sample can be offered in terms of your specific requirements.

Q7: What kind of payment terms are available?

A: We usually use TT and Paypal, but if you have special requirements, please talk with us.

Q8: How do you control your product's quality?

A: We have professional testing instruments and QC team, we will do full inspection for each mass production.

Q9: What about your production capability?

A: There are high precise auto assembly facilities and more than 60 assembly lines in our factory, we can produce more than 100 million pieces of motors per year.

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Product consultation

Our staff will contact you within 24 hours (working days). If you need other services, please call the service hotline:13715265442